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Hypalon (CSM)

Chlorosulfonated polyethylene — a specialty synthetic rubber originally developed by DuPont (Hypalon trademark, now discontinued brand but the generic CSM polymer remains available). Provides an excellent combination of weather resistance, ozone resistance, chemical resistance (acids, alkalis, oxidizing chemicals), abrasion resistance, and color stability (can be produced in bright colors without fading). Temperature range: -30 to +120°C continuous. Properties: hardness 40-90 Shore A, tensile 10-20 MPa, elongation 200-500%, good electrical insulation. Limitations: poor resistance to aromatic and chlorinated solvents, moderate compression set. ASTM D2000: BE/CE. Applications: roofing membranes (white reflective, 20+ year life), cable jacketing, chemical tank linings, industrial hose, inflatable structures, and coated fabrics. CSM is often used where EPDM would work but color stability or better chemical resistance is needed. Now manufactured by Tosoh (Exoprene), DuPont exited the market. Declining usage as EPDM and FKM cover most applications.

What you need to know

  • Chlorosulfonated polyethylene — a specialty synthetic rubber originally developed by DuPont (Hypalon trademark, now discontinued brand but the generic CSM polymer remains available).
  • Provides an excellent combination of weather resistance, ozone resistance, chemical resistance (acids, alkalis, oxidizing chemicals), abrasion resistance, and color stability (can be produced in bright colors without fading).
  • Temperature range: -30 to +120°C continuous.
  • Properties: hardness 40-90 Shore A, tensile 10-20 MPa, elongation 200-500%, good electrical insulation.
  • Limitations: poor resistance to aromatic and chlorinated solvents, moderate compression set.

Full definition

Chlorosulfonated polyethylene (CSM), commonly known by the brand name Hypalon, is a synthetic rubber that was originally developed by DuPont. Although the Hypalon trademark is no longer in use, the generic polymer remains available and is recognized for its superior weather resistance, ozone resistance, and chemical resistance. CSM is particularly effective against a wide range of chemicals, including acids, alkalis, and oxidizing agents, making it suitable for applications in harsh environments. Its ability to withstand extreme temperatures, from -30 to +120°C, and its excellent abrasion resistance contribute to its versatility in various industrial applications.\n\nThe material exhibits hardness values ranging from 40 to 90 Shore A, with tensile strength between 10 to 20 MPa and an impressive elongation at break of 200 to 500%. These properties make CSM a valuable choice for applications where flexibility and durability are critical. Additionally, CSM can be produced in bright colors without fading, offering aesthetic advantages for applications such as roofing membranes, where reflective properties can enhance energy efficiency.\n\nDespite its advantages, CSM does have some limitations. It demonstrates poor resistance to aromatic and chlorinated solvents, which may restrict its use in certain environments. Moreover, it has a moderate compression set, which could affect its performance in applications requiring long-term sealing capabilities. Compliance with ASTM D2000 standards, specifically categories BE and CE, ensures that CSM meets industry requirements for quality and performance. With its extensive range of applications—such as roofing membranes with lifespans exceeding 20 years, cable jacketing, chemical tank linings, industrial hoses, inflatable structures, and coated fabrics—CSM remains a relevant choice in scenarios where EPDM is less suitable due to color stability or enhanced chemical resistance needs.

What you need to know

  • What you need to know: CSM offers exceptional weather and ozone resistance, making it ideal for outdoor applications.
  • Temperature Range: CSM operates effectively between -30°C and +120°C, suitable for extreme conditions.
  • Mechanical Properties: Hardness ranges from 40 to 90 Shore A, with a tensile strength of 10-20 MPa and elongation of 200-500%.
  • Chemical Resistance: Effective against acids, alkalis, and oxidizing agents, but not recommended for aromatic or chlorinated solvents.
  • Lifespan: CSM roofing membranes can last over 20 years, providing long-term durability and performance.
  • Standards Compliance: Meets ASTM D2000 requirements, ensuring reliability in industrial applications.

Industrial applications

  • 1Roofing membranes that require reflective properties and long service life.
  • 2Cable jacketing in environments exposed to chemicals and weather.
  • 3Lining for chemical tanks that need robust chemical resistance.
  • 4Industrial hoses subjected to abrasive conditions and varying temperatures.
  • 5Coated fabrics for inflatable structures requiring durability and aesthetic appeal.

Common mistakes

  • Using CSM in applications involving aromatic or chlorinated solvents, which can lead to premature failure.
  • Neglecting to account for the moderate compression set, potentially compromising sealing applications.
  • Overlooking the temperature limits, which can result in performance issues outside specified ranges.
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Pro tip

When selecting CSM for an application, ensure compatibility with the specific chemicals involved to maximize performance and lifespan.

Technical standards

  • ASTM D2000: Specifications for rubber materials in automotive applications, ensuring quality and performance standards.

Suppliers of industrial materials in Mexico

Applicable standards

ASTM D2000