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Spiral Wound Gasket

A semi-metallic gasket constructed by winding a V-shaped metal strip and a soft filler material (graphite or PTFE) in alternating layers into a spiral disc, combining the resilience and sealability of the filler with the structural strength and blow-out resistance of the metal strip. The metal provides recovery (spring-back) while the soft filler conforms to flange surface irregularities and provides the actual sealing. Metal: 304/316 stainless steel (standard), Monel, Inconel, or titanium (corrosive service). Filler: flexible graphite (most common, -200 to +650°C), PTFE (chemical service, -200 to +260°C), or ceramic (extreme temperature). Components: centering ring (outer, positions gasket on flange bolts), winding (spiral of metal + filler), and inner ring (prevents inward buckling under high bolt load). Per ASME B16.20 (dimensions and tolerances for ASME flanges). Pressure/temperature: up to 250 bar and 1,000°C depending on materials. Designated by inner ring / winding / filler / outer ring materials. The most widely specified gasket for ASME raised-face and ring-joint flanges in refineries, chemical plants, and power generation. Brands: Flexitallic (inventor — Flexitallic Spiral Wound), Garlock, Klinger, Lamons.

What you need to know

  • A semi-metallic gasket constructed by winding a V-shaped metal strip and a soft filler material (graphite or PTFE) in alternating layers into a spiral disc, combining the resilience and sealability of the filler with the structural strength and blow-out resistance of the metal strip.
  • The metal provides recovery (spring-back) while the soft filler conforms to flange surface irregularities and provides the actual sealing.
  • Metal: 304/316 stainless steel (standard), Monel, Inconel, or titanium (corrosive service).
  • Filler: flexible graphite (most common, -200 to +650°C), PTFE (chemical service, -200 to +260°C), or ceramic (extreme temperature).
  • Components: centering ring (outer, positions gasket on flange bolts), winding (spiral of metal + filler), and inner ring (prevents inward buckling under high bolt load).

Full definition

Spiral wound gaskets are a type of semi-metallic gasket that combines the unique properties of a metal strip and a soft filler material, creating a sealing solution that effectively manages high pressures and temperatures. The construction involves winding a V-shaped metal strip, typically made from 304 or 316 stainless steel, Monel, Inconel, or titanium, around a core of flexible filler material such as graphite or PTFE. This design allows the metal to provide the necessary structural strength and recovery (spring-back), while the filler material ensures excellent sealing capabilities, especially useful in applications where flange surface irregularities are present.

The spiral design consists of alternating layers of the metal strip and filler, forming a spiral disc that can conform to various flange profiles. The outer centering ring serves to position the gasket properly on the flange bolts, while the inner ring prevents inward buckling under high bolt loads, thereby enhancing the gasket's performance under extreme operational conditions. The versatility in materials used allows spiral wound gaskets to excel in diverse environments, including corrosive applications and extreme temperatures up to 1,000°C, depending on the selected materials.

Spiral wound gaskets are commonly designated by the combination of materials used in the inner ring, winding, filler, and outer ring, which can be tailored to meet specific operational needs. According to ASME B16.20, these gaskets are precisely defined by their dimensions and tolerances, making them suitable for ASME raised-face and ring-joint flanges found in industries such as oil and gas, chemical processing, and power generation. Their ability to withstand pressures up to 250 bar makes them a preferred choice for many critical applications where reliability and durability are paramount.

What you need to know

  • What you need to know: Spiral wound gaskets combine metal and filler materials for superior sealing performance.
  • Materials: Common metals include 304/316 stainless steel and Monel, while flexible graphite is the most used filler.
  • Temperature Range: Flexible graphite withstands -200 to +650°C; PTFE is rated for -200 to +260°C.
  • Pressure Rating: Capable of handling pressures up to 250 bar depending on configuration.
  • Standards: Designed in accordance with ASME B16.20 for precise dimensions and tolerances.

Industrial applications

  • 1Used extensively in refineries to seal connections between pipes and valves under high pressure.
  • 2Common in chemical plants for sealing equipment that handles corrosive substances.
  • 3Applied in power generation facilities to ensure leak-proof connections in steam and gas pipelines.

Common mistakes

  • Using inadequate torque settings which can lead to leaks due to insufficient compression.
  • Failing to align the gasket properly, resulting in uneven loading and potential gasket failure.
  • Neglecting to select the appropriate materials for specific service conditions, leading to premature gasket degradation.
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Pro tip

Ensure proper flange surface preparation and alignment to maximize the performance and lifespan of spiral wound gaskets.

Technical standards

  • ASME B16.20 - Provides specifications for spiral wound gaskets used with flanges.

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