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Pressure transmitter

Electronic sensor converting pressure into a proportional electrical signal (4-20 mA current loop or 0-10V). Measurement principles: piezoresistive (silicon cell, most common), capacitive (high stability), thin-film (high temperature). Accuracy: ±0.1-0.5% FS. Range: 0-1 bar to 0-1,600 bar. Temperature: -40°C to +125°C. Standard IEC 61298. Protection class: IP67/IP68. Brands: Wika (A-10/S-11), Keller, Parker (SCP), Endress+Hauser (PMP), Siemens (SITRANS P).

What you need to know

  • Electronic sensor converting pressure into a proportional electrical signal (4-20 mA current loop or 0-10V).
  • Measurement principles: piezoresistive (silicon cell, most common), capacitive (high stability), thin-film (high temperature).
  • Accuracy: ±0.1-0.5% FS.
  • Range: 0-1 bar to 0-1,600 bar.
  • Temperature: -40°C to +125°C.

Full definition

A pressure transmitter is an electronic device that converts pressure measurements into a proportional electrical signal, commonly found in industrial applications. The two primary output formats for these signals are the 4-20 mA current loop, which is widely used due to its robustness against electrical noise, and the 0-10V voltage output, which is suitable for short distances and lower power applications. Pressure transmitters utilize various measurement principles to achieve accurate readings, with the piezoresistive method—employing a silicon cell—being the most prevalent due to its cost-effectiveness and reliability. Other methods include capacitive pressure sensing, known for its high stability, and thin-film technology, which excels in high-temperature environments.

The performance of a pressure transmitter is often characterized by its accuracy, typically ranging from ±0.1% to ±0.5% of the full scale (FS), depending on the specific model and application. These devices can measure a wide range of pressure, from as low as 0-1 bar to as high as 0-1,600 bar, accommodating various industrial needs. Additionally, they are designed to operate in extreme temperature conditions, with a range from -40°C to +125°C, making them suitable for use in harsh environments.

Pressure transmitters comply with industry standards, such as IEC 61298, which outlines the performance requirements and testing methods for these devices. Many pressure transmitters also feature high protection ratings, such as IP67 or IP68, ensuring their durability and reliability in wet or dusty conditions. Various manufacturers, including Wika, Keller, Parker, Endress+Hauser, and Siemens, produce these devices, providing a variety of options to meet diverse industrial specifications.

What you need to know

  • What you need to know:
  • Pressure transmitters convert pressure into electrical signals (4-20 mA or 0-10V).
  • Accuracy typically ranges from ±0.1% to ±0.5% FS, ensuring reliable measurements.
  • Operating pressure ranges from 0-1 bar to 0-1,600 bar, covering various industrial applications.
  • Temperature operation ranges from -40°C to +125°C, suitable for extreme environments.
  • Protection class ratings often reach IP67/IP68, providing durability against dust and moisture.

Industrial applications

  • 1Used in process control systems in chemical manufacturing to monitor reactor pressure.
  • 2Employed in hydraulic systems to ensure optimal pressure levels for equipment safety.
  • 3Integrated in HVAC systems to regulate air pressure within ductwork.
  • 4Utilized in automotive applications for monitoring fuel and oil pressure in engines.
  • 5Applied in water treatment facilities for controlling and monitoring water pressure in pipelines.

Common mistakes

  • Neglecting to calibrate pressure transmitters regularly, leading to inaccurate readings.
  • Installing transmitters in locations with excessive vibration, which can affect performance.
  • Using incorrect wiring or connections, resulting in signal loss or interference.
  • Failing to select the appropriate pressure range, causing transmitters to operate outside their optimal performance.
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Pro tip

Always match the transmitter's pressure range to the application's expected pressure to ensure accuracy and longevity.

Technical standards

  • IEC 61298 - Standard for performance requirements of pressure transmitters.

Suppliers of industrial products in Mexico

Applicable standards

IEC 61298.