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Pressure switch

Switch opening or closing an electrical contact (SPDT or DPDT) when a set pressure is reached. Adjustable set point and differential. Range: 0.2-600 bar. Contact rating: 250VAC/5A max. Protection class: IP65. Applications: compressor start/stop, hydraulic low-pressure alarm, overpressure protection. Versions: gas (ATEX zone 1/2), fluid service, steam. Standard IEC 60947-5-1. Brands: Wika (PSM/PSA), Parker, Danfoss (KPS), SMC (IS1000), Suco.

What you need to know

  • Switch opening or closing an electrical contact (SPDT or DPDT) when a set pressure is reached.
  • Adjustable set point and differential.
  • Range: 0.2-600 bar.
  • Contact rating: 250VAC/5A max.
  • Protection class: IP65.

Full definition

A pressure switch is an electromechanical device designed to monitor the pressure of gases or liquids within a system. It operates by opening or closing an electrical contact when a predetermined pressure level is reached. Pressure switches are typically equipped with adjustable set points and differential settings, allowing for fine-tuning based on specific operational requirements. The operational range of these switches can vary significantly, with many units capable of functioning between 0.2 and 600 bar, making them suitable for a wide variety of applications in pneumatic and hydraulic systems. The contacts can be configured in Single Pole Double Throw (SPDT) or Double Pole Double Throw (DPDT) arrangements to accommodate different circuit needs.

The contact rating of most pressure switches is generally rated at 250VAC with a maximum current of 5A, which is adequate for many industrial control applications. Additionally, pressure switches are often designed with a protection class of IP65, meaning they are dust-tight and can withstand low-pressure water jets, making them ideal for harsh industrial environments. Common applications include compressor start/stop control, hydraulic low-pressure alarms, and overpressure protection systems. Variants exist for specific uses, such as those rated for gas in hazardous areas (ATEX zones 1 and 2), fluid service, and steam applications to ensure safety and compliance with relevant industrial standards.

For compliance, many pressure switches adhere to the IEC 60947-5-1 standard, which governs the requirements for electrical devices used in industrial settings. This ensures that the devices meet necessary safety and performance benchmarks. Brands like Wika (PSM/PSA), Parker, Danfoss (KPS), SMC (IS1000), and Suco are recognized for their quality offerings in this category, providing reliable solutions tailored to meet diverse industrial needs.

What you need to know

  • What you need to know: Pressure switches can operate within a pressure range of 0.2-600 bar, allowing for versatile applications.
  • They are available in SPDT or DPDT configurations, providing flexibility for different electrical circuit setups.
  • Most units have a contact rating of 250VAC and a maximum current of 5A, which is suitable for common industrial controls.
  • Pressure switches typically have an IP65 protection class, ensuring resistance to dust and water jets.
  • Adjustable set points and differential settings enhance operational precision for specific applications.

Industrial applications

  • 1Compressor systems where pressure switches control the start and stop functions based on operational pressure.
  • 2Hydraulic systems where low-pressure alarms are required to notify operators of potential failures.
  • 3Overpressure protection in various industrial systems to prevent equipment damage and ensure safety.
  • 4Gas services in ATEX zones, ensuring compliance with safety regulations for hazardous environments.
  • 5Fluid service applications, managing pressure levels in pumps and pipelines effectively.

Common mistakes

  • Incorrectly adjusting the set point, leading to premature or late activation of the switch.
  • Neglecting to choose a pressure switch suitable for the specific medium (gas or fluid) can result in failure.
  • Failing to account for environmental factors that could affect the switch's performance, such as temperature extremes.
  • Not adhering to installation guidelines, which may lead to improper sealing or exposure to contaminants.
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Pro tip

Regularly test and calibrate pressure switches to ensure accurate performance and prevent unexpected system failures.

Technical standards

  • IEC 60947-5-1 — Standard for electrical devices for use in industrial environments.

Suppliers of industrial products in Mexico

Applicable standards

IEC 60947-5-1.