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Flow meter

Instrument measuring volumetric or mass flow rate of a fluid. Types: turbine (velocity, ±0.5-1% accuracy), electromagnetic (conductive liquids, no pressure drop), ultrasonic (non-invasive, clamp-on), Coriolis (mass flow, ±0.1%), vortex (gas and steam), thermal mass (gases, low flows). Selection criteria: fluid type, range, temperature, viscosity, required accuracy. Outputs: 4-20 mA, pulse, HART, Profibus. Standard ISO 9951. Brands: Endress+Hauser, Krohne, ABB, Yokogawa, Bürkert.

What you need to know

  • Instrument measuring volumetric or mass flow rate of a fluid.
  • Types: turbine (velocity, ±0.5-1% accuracy), electromagnetic (conductive liquids, no pressure drop), ultrasonic (non-invasive, clamp-on), Coriolis (mass flow, ±0.1%), vortex (gas and steam), thermal mass (gases, low flows).
  • Selection criteria: fluid type, range, temperature, viscosity, required accuracy.
  • Outputs: 4-20 mA, pulse, HART, Profibus.
  • Standard ISO 9951.

Full definition

A flow meter is an essential instrument used in various industries to measure the volumetric or mass flow rate of fluids, including liquids and gases. Flow meters come in various types, each designed for specific applications and fluid characteristics. For example, turbine flow meters are commonly used for measuring the flow of liquids, providing an accuracy of ±0.5-1%. They operate based on the velocity of the fluid as it passes through a rotor. Electromagnetic flow meters are suitable for conductive liquids and are favored for their lack of pressure drop, making them ideal for applications where maintaining pressure is critical. Ultrasonic flow meters utilize sound waves to measure flow rates non-invasively by clamping onto the outside of a pipe, which is advantageous in situations where maintaining pipeline integrity is paramount. Coriolis flow meters, known for their high accuracy of ±0.1%, measure mass flow by detecting changes in the oscillation frequency of a tube through which the fluid flows, making them ideal for precise measurements in industries such as food and beverage where accuracy is critical. Vortex flow meters are effective for gas and steam measurement, while thermal mass flow meters are used for low flow rates of gases, providing reliable data in applications like HVAC systems.

When selecting a flow meter, several criteria must be considered, including the type of fluid (liquid or gas), the expected flow range, temperature, viscosity, and the required accuracy of the measurement. Outputs from flow meters can vary, typically providing signals in the form of 4-20 mA, pulse outputs, or digital communications such as HART and Profibus for integration into automated systems. The integration of flow meters is crucial for process control and monitoring, as they help optimize operations, ensure accuracy in billing for utilities, and maintain compliance with regulatory standards. Reference standard ISO 9951 outlines the general requirements for the design and performance of flow meters, ensuring consistency and reliability across different applications. Brands recognized for their high-quality flow meters include Endress+Hauser, Krohne, ABB, Yokogawa, and Bürkert.

What you need to know

  • Flow meters measure volumetric or mass flow rates of fluids in various industries.
  • Types include turbine, electromagnetic, ultrasonic, Coriolis, vortex, and thermal mass, each suited for specific applications.
  • Output signals can be 4-20 mA, pulse, HART, or Profibus for integration into control systems.
  • Selection criteria include fluid type, temperature, viscosity, flow range, and required accuracy.
  • ISO 9951 standard outlines performance requirements for flow meters.

Industrial applications

  • 1In the food and beverage industry, Coriolis flow meters are used for precise measurement of liquid ingredients.
  • 2Ultrasonic flow meters are employed in HVAC systems to monitor and control airflow efficiently.
  • 3Electromagnetic flow meters are used in wastewater treatment facilities to measure the flow of conductive liquids.
  • 4Turbine flow meters are commonly applied in petrochemical processes to measure the flow of various hydrocarbons.

Common mistakes

  • Neglecting to account for the fluid's viscosity can lead to inaccurate flow readings.
  • Failing to install the flow meter according to manufacturer specifications, affecting measurement accuracy.
  • Using the wrong type of flow meter for a specific application, such as using a vortex meter for low-pressure gas flows.
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Pro tip

Always consult manufacturer guidelines and industry standards when selecting and installing flow meters to ensure optimal performance and accuracy.

Technical standards

  • ISO 9951 - This standard specifies the general requirements for flow meters, ensuring consistent performance and reliability across various applications.

Suppliers of industrial products in Mexico

Applicable standards

ISO 9951.