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EVA Rubber (Ethylene-Vinyl Acetate)

Ethylene-vinyl acetate copolymer — technically a thermoplastic elastomer rather than a true vulcanized rubber, valued for its lightweight closed-cell foam properties, excellent cushioning, flexibility at low temperatures, and ease of processing. VA content typically 18-40% (higher VA = softer, more rubber-like). As a foam (expanded): density 30-200 kg/m³, excellent shock absorption, closed-cell structure (waterproof), good thermal insulation. Hardness: 25-50 Shore C (foam), 40-90 Shore A (solid). Temperature range: -40 to +60°C (limited high-temperature capability). Per ASTM D3575 for flexible cellular materials. Applications: athletic shoe midsoles (largest use — running shoes, sandals), protective packaging (electronics, fragile items), exercise and yoga mats, floating buoys, interlocking floor tiles for playgrounds and gyms, and gasket/sealing strips. Processed by injection molding, compression foaming (cross-linked PE/EVA foam), and extrusion. Limitations: poor oil resistance, limited heat resistance, UV degradation without stabilizers. Not a substitute for true rubber in demanding sealing or dynamic applications.

What you need to know

  • Ethylene-vinyl acetate copolymer — technically a thermoplastic elastomer rather than a true vulcanized rubber, valued for its lightweight closed-cell foam properties, excellent cushioning, flexibility at low temperatures, and ease of processing.
  • VA content typically 18-40% (higher VA = softer, more rubber-like).
  • As a foam (expanded): density 30-200 kg/m³, excellent shock absorption, closed-cell structure (waterproof), good thermal insulation.
  • Hardness: 25-50 Shore C (foam), 40-90 Shore A (solid).
  • Temperature range: -40 to +60°C (limited high-temperature capability).

Full definition

EVA Rubber, or Ethylene-Vinyl Acetate, is a copolymer that is classified as a thermoplastic elastomer rather than a traditional vulcanized rubber. This unique classification allows EVA to exhibit properties that are highly valued in various industrial applications. Its lightweight and closed-cell foam characteristics enable it to provide excellent cushioning and flexibility, particularly at low temperatures. The material's composition typically contains vinyl acetate (VA) in the range of 18-40%, with higher VA content leading to a softer, more rubber-like feel. This makes EVA suitable for applications where comfort and flexibility are paramount, such as in athletic footwear and protective packaging.

When expanded into foam, EVA has a density ranging from 30 to 200 kg/m³, making it not only lightweight but also an effective shock absorber. Its closed-cell structure contributes to waterproof capabilities and good thermal insulation, which is crucial in environments requiring both moisture resistance and temperature regulation. The hardness of EVA foam generally falls between 25 to 50 Shore C, while solid forms can reach 40 to 90 Shore A. This versatility in hardness allows for a wide range of applications, from soft cushioning in footwear to sturdier components in various industrial uses.

EVA's operational temperature range is from -40 to +60°C, although its performance diminishes at higher temperatures. It is commonly processed through methods such as injection molding, compression foaming, and extrusion, which facilitate the creation of diverse product forms. Despite its advantages, EVA does have limitations, including poor resistance to oils and UV degradation without appropriate stabilizers. Consequently, while EVA is an excellent choice for many applications, it should not be used as a substitute for traditional rubber in high-demand sealing or dynamic applications where resilience and durability are critical.

What you need to know

  • EVA Rubber is a thermoplastic elastomer, not a vulcanized rubber.
  • Typical VA content ranges from 18-40%, affecting softness and flexibility.
  • Density of EVA foam ranges from 30-200 kg/m³, providing excellent shock absorption.
  • Hardness scales from 25-50 Shore C (foam) to 40-90 Shore A (solid).
  • Temperature tolerance is from -40 to +60°C, with limitations in high heat applications.

Industrial applications

  • 1Athletic shoe midsoles, particularly in running shoes and sandals.
  • 2Protective packaging for electronics and fragile items.
  • 3Exercise and yoga mats that require cushioning and flexibility.
  • 4Floating buoys used in various water activities.
  • 5Interlocking floor tiles for playgrounds and gym facilities.

Common mistakes

  • Using EVA in high-temperature applications beyond its rated limits.
  • Neglecting UV stabilization when EVA is exposed to sunlight.
  • Assuming EVA can replace traditional rubber in dynamic sealing applications.
  • Overlooking the importance of density when selecting EVA for specific cushioning needs.
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Pro tip

For optimal performance, ensure that EVA products are selected based on their specific application requirements, particularly regarding temperature and UV exposure.

Technical standards

  • ASTM D3575 - Standard Test Methods for Flexible Cellular Materials.

Suppliers of industrial rubber in Mexico

Applicable standards

ASTM D3575