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Corrugated metal gasket

Metal gasket with concentric corrugations that provide spring-back elasticity and sealing without soft filler material. Suitable for high-temperature service (up to 600 °C) and cycling loads where soft gaskets fail. Material: 316 SS, Inconel 625. Corrugations flatten under bolt load; recovery force maintains seal during thermal cycling. Standard: DIN 2697; used where spiral-wound gaskets are impractical.

What you need to know

  • Metal gasket with concentric corrugations that provide spring-back elasticity and sealing without soft filler material.
  • Suitable for high-temperature service (up to 600 °C) and cycling loads where soft gaskets fail.
  • Material: 316 SS, Inconel 625.
  • Corrugations flatten under bolt load; recovery force maintains seal during thermal cycling.
  • Standard: DIN 2697; used where spiral-wound gaskets are impractical.

Full definition

Corrugated metal gaskets are a type of sealing element specifically designed for high-performance applications where traditional soft gaskets might fail. These gaskets are constructed from metallic materials such as 316 stainless steel or Inconel 625, which provide excellent resistance to high temperatures and corrosive environments. The unique feature of these gaskets is their concentric corrugation pattern, which not only enhances elasticity but also allows for a superior sealing capability without the need for soft filler materials. The corrugations enable the gasket to maintain a tight seal even under fluctuating temperatures and pressures, making them ideal for applications where thermal cycling occurs frequently.

One of the key advantages of corrugated metal gaskets is their ability to withstand extreme conditions, with service temperatures reaching up to 600 °C. This makes them suitable for use in various industrial processes, including oil and gas, chemical processing, and power generation. The corrugations flatten under the application of bolt load, and the recovery force of the metal ensures that the gasket remains in contact with the flange surface, thus preventing leakage. This feature is particularly important in applications where maintaining a seal is critical for operational safety and efficiency.

The design and manufacturing of corrugated metal gaskets are governed by standards such as DIN 2697, which outlines the specifications and testing requirements for these gaskets. This standard is essential for ensuring that the gaskets meet industry requirements for performance and reliability. In scenarios where spiral-wound gaskets are impractical due to space constraints or specific pressure and temperature conditions, corrugated metal gaskets provide a viable alternative, ensuring a secure seal in critical applications.

What you need to know

  • High-Temperature Tolerance: Corrugated metal gaskets can operate effectively at temperatures up to 600 °C.
  • Material Options: Common materials include 316 stainless steel and Inconel 625 for enhanced durability.
  • Elasticity and Recovery: The corrugation design allows for spring-back elasticity, maintaining a tight seal.
  • Standard Compliance: Manufactured according to DIN 2697 to ensure quality and performance.
  • Ideal for Cycling Loads: These gaskets are designed for applications with thermal cycling, where traditional gaskets may fail.

Industrial applications

  • 1Used in oil and gas pipelines where high-pressure and high-temperature conditions are present.
  • 2Applicable in chemical processing plants to seal reactors and vessels under extreme temperatures.
  • 3Ideal for use in power generation facilities, particularly in steam and gas turbines.
  • 4Utilized in marine applications where corrosion resistance and high temperature are critical.
  • 5Employed in HVAC systems to ensure leak-proof connections in high-temperature environments.

Common mistakes

  • Using incorrect bolt torque which can lead to insufficient sealing or gasket damage.
  • Failing to properly align flanges, causing uneven loading on the gasket.
  • Neglecting to consider thermal expansion which may affect gasket performance over time.
  • Overlooking the need for proper surface preparation of flange faces prior to installation.
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Pro tip

Ensure that flange surfaces are clean and free of imperfections to maximize the effectiveness of the corrugated metal gasket.

Technical standards

  • DIN 2697 - Standard for corrugated metal gaskets, outlining specifications and testing procedures.

Suppliers of seals & gaskets in Mexico

Applicable standards

DIN 2697