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Neopreno

Neoprene Pad

A flat piece cut or die-stamped from solid neoprene (CR) rubber sheet to specific dimensions, used as a load-bearing support, vibration isolator, or weather-resistant gasket. The most critical application is structural bridge bearing pads per AASHTO M 251 (formerly AASHTO M 251 Type A for unreinforced, Type B for laminated with steel plates): 50-60 Shore A hardness, minimum tensile 17 MPa, maximum compression set 25% (70h/100°C), ozone resistance per ASTM D1149. Bridge bearings accommodate thermal expansion, rotation, and horizontal movement of bridge girders while transferring vertical loads to substructure. Neoprene is preferred over NR for bridge bearings due to superior ozone and weather resistance. Other applications: machinery mounting pads (vibration isolation — natural frequency determined by pad stiffness, area, and thickness), shipping container anti-vibration pads, weatherproof equipment gaskets, electrical transformer pads, and HVAC equipment isolation. Sizes: from 25×25 mm equipment pads to 600×600 mm bridge bearings. Thicknesses: 6-150 mm (laminated bearings can be very thick with internal steel plates). Per AASHTO M 251, EN 1337-3 (European bridge bearing standard), and ASTM D2000 BE for compound.

What you need to know

  • A flat piece cut or die-stamped from solid neoprene (CR) rubber sheet to specific dimensions, used as a load-bearing support, vibration isolator, or weather-resistant gasket.
  • The most critical application is structural bridge bearing pads per AASHTO M 251 (formerly AASHTO M 251 Type A for unreinforced, Type B for laminated with steel plates): 50-60 Shore A hardness, minimum tensile 17 MPa, maximum compression set 25% (70h/100°C), ozone resistance per ASTM D1149.
  • Bridge bearings accommodate thermal expansion, rotation, and horizontal movement of bridge girders while transferring vertical loads to substructure.
  • Neoprene is preferred over NR for bridge bearings due to superior ozone and weather resistance.
  • Other applications: machinery mounting pads (vibration isolation — natural frequency determined by pad stiffness, area, and thickness), shipping container anti-vibration pads, weatherproof equipment gaskets, electrical transformer pads, and HVAC equipment isolation.

Full definition

Neoprene pads are flat pieces cut or die-stamped from solid neoprene (CR) rubber sheets, utilized in various industrial applications due to their excellent mechanical properties and resistance to environmental factors. The most critical role of neoprene pads is in structural bridge bearing applications, where they provide support and accommodate thermal expansion, movement, and rotation of bridge components. According to AASHTO M 251, these pads are classified into Type A for unreinforced pads and Type B for laminated pads with steel plates, ensuring that the specification matches the demands of the structural application. The hardness of neoprene pads used in this context typically ranges from 50 to 60 Shore A, with a minimum tensile strength of 17 MPa, and a maximum compression set of 25% when subjected to 70 hours at 100°C. Additionally, their ozone resistance is verified per ASTM D1149, distinguishing neoprene from natural rubber (NR) due to its superior durability against weathering and environmental degradation.

Beyond bridge bearings, neoprene pads serve various functions in industrial settings. They are commonly employed as vibration isolators in machinery mounts, where the natural frequency is determined by the pad's stiffness, area, and thickness. This application helps reduce the transmission of vibrations and noise generated by equipment, enhancing operational efficiency and longevity. Other notable uses include anti-vibration pads for shipping containers, weatherproof gaskets for equipment, transformer pads for electrical installations, and isolation pads for HVAC systems. Neoprene pads can be manufactured in a range of sizes, from compact 25×25 mm equipment pads to larger 600×600 mm bridge bearings, with thicknesses varying from 6 mm to 150 mm. Laminated bearings, designed for heavy-duty applications, can be significantly thicker due to the incorporation of internal steel plates, providing added strength and stability in demanding environments.

What you need to know

  • What you need to know:
  • Neoprene pads are crucial for bridge bearings, accommodating loads and movements while providing durability against environmental factors.
  • Typical hardness for bridge-bearing neoprene pads is 50-60 Shore A, with a minimum tensile strength of 17 MPa.
  • Maximum compression set under AASHTO M 251 is 25% after 70 hours at 100°C, ensuring long-term performance.
  • Neoprene's ozone resistance, as per ASTM D1149, makes it superior to natural rubber for outdoor applications.
  • Sizes range from small 25×25 mm pads to large 600×600 mm bridge bearings, with thicknesses from 6 mm to 150 mm.

Industrial applications

  • 1Structural bridge bearings, allowing for thermal expansion and load transfer.
  • 2Vibration isolation pads for machinery, reducing noise and prolonging equipment life.
  • 3Shipping container anti-vibration pads, ensuring safe transport of goods.
  • 4Weatherproof gaskets for electrical transformers, preventing moisture ingress.
  • 5Isolation pads for HVAC systems, minimizing noise and vibration transmission.

Common mistakes

  • Using neoprene pads outside of specified hardness and tensile strength limits can lead to premature failure.
  • Neglecting to consider the environmental exposure of neoprene can result in degradation and reduced performance.
  • Incorrect sizing of pads for specific applications can lead to ineffective load distribution and vibration isolation.
  • Not following manufacturer guidelines for installation may compromise the integrity of the application.
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Pro tip

Always verify the specific application requirements and environmental conditions to select the appropriate neoprene pad specifications and dimensions.

Technical standards

  • AASHTO M 251 - Standard Specification for Bridge Bearings.
  • ASTM D1149 - Standard Test Methods for Ozone Resistance of Rubber.
  • EN 1337-3 - European standard for bridge bearings.
  • ASTM D2000 BE - Standard Classification System for Rubber Products in Automotive Applications.

Suppliers of neoprene in Mexico

Applicable standards

ASTM D1149.ASTM D2000