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False brinelling

Surface wear resembling brinelling but caused by small-amplitude oscillatory micro-sliding (fretting) at the raceways when the bearing is stationary and subjected to ambient vibration. Produces elliptical cavities with reddish residue (iron oxide) without plastic deformation. Common in standby equipment, bearings during transport. Solutions: anti-fretting lubricant additives (MoSâ‚‚, EP), light preload or periodic rotation. ISO 15242 standard.

What you need to know

  • Surface wear resembling brinelling but caused by small-amplitude oscillatory micro-sliding (fretting) at the raceways when the bearing is stationary and subjected to ambient vibration.
  • Produces elliptical cavities with reddish residue (iron oxide) without plastic deformation.
  • Common in standby equipment, bearings during transport.
  • Solutions: anti-fretting lubricant additives (MoSâ‚‚, EP), light preload or periodic rotation.
  • ISO 15242 standard.

Full definition

False brinelling is a wear phenomenon that occurs in rolling element bearings when they are subjected to oscillatory motion while remaining stationary. Unlike traditional brinelling, which results from excessive static loads leading to permanent deformation of the bearing surfaces, false brinelling is characterized by micro-sliding or fretting that takes place at the bearing raceways. This form of wear can occur in scenarios where equipment is in standby mode or during transportation, exposing bearings to ambient vibrations. The repeated micro-movements generate elliptical cavities on the raceways, often accompanied by reddish residue indicative of iron oxide formation due to the wear of the rolling elements. The presence of these wear patterns signifies that while the bearings might not be visibly damaged, their operational integrity could be compromised, leading to premature failure if not addressed. This issue is particularly critical in applications where bearings are not regularly rotated or where machines are left idle for extended periods, making them susceptible to false brinelling. To mitigate this issue, various solutions can be implemented, including the use of anti-fretting lubricant additives such as molybdenum disulfide (MoSâ‚‚) or ester-based lubricants that enhance the film strength and reduce direct metal-to-metal contact. Additionally, applying a light preload on the bearings or instituting periodic rotation can help prevent the conditions conducive to false brinelling, ensuring that the bearing surfaces maintain their integrity over time.

What you need to know

  • What you need to know: False brinelling occurs due to small-amplitude oscillatory micro-sliding at bearing raceways.
  • Common in stationary equipment that vibrates, leading to potential premature bearing failure.
  • It produces elliptical wear patterns and reddish iron oxide residue without permanent deformation.
  • Solutions include using anti-fretting lubricants, applying light preload, or implementing periodic rotation.
  • ISO 15242 provides guidelines regarding the measurement of false brinelling in bearings.

Industrial applications

  • 1Bearings in standby equipment in industrial plants where vibrations are present.
  • 2Transportation of machinery and equipment where bearings remain stationary during transit.
  • 3Wind turbines that experience vibrations while idling, leading to false brinelling.
  • 4Heavy machinery in construction sites that are left idle but subject to environmental vibrations.

Common mistakes

  • ✕Neglecting to periodically rotate bearings in idle equipment, increasing the risk of false brinelling.
  • ✕Using inappropriate lubricants that do not provide sufficient protection against fretting wear.
  • ✕Failing to inspect bearings for signs of wear or contamination before putting equipment back into operation.
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Pro tip

Regularly rotate bearings or apply light preload to minimize the risk of false brinelling in equipment that experiences vibrations.

Technical standards

  • ISO 15242 - Standard for the measurement of false brinelling in rolling bearings.

Suppliers of industrial products in Mexico

Applicable standards

ISO 15242