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Return strand cleaner

Cleaner installed on the belt return strand (bottom face) to remove adhering material that would otherwise accumulate on return idlers, causing uneven wear and spillage beneath the conveyor. Also called a diagonal cleaner. Blade materials: rubber, polyurethane, nylon; spring-adjustable contact pressure. Complements the V-type cleaner in conditions with highly adhesive materials such as wet clay, wet coal fines, or sticky mineral ores.

What you need to know

  • Cleaner installed on the belt return strand (bottom face) to remove adhering material that would otherwise accumulate on return idlers, causing uneven wear and spillage beneath the conveyor.
  • Also called a diagonal cleaner.
  • Blade materials: rubber, polyurethane, nylon; spring-adjustable contact pressure.
  • Complements the V-type cleaner in conditions with highly adhesive materials such as wet clay, wet coal fines, or sticky mineral ores.

Full definition

A return strand cleaner is an essential component in conveyor belt systems, specifically designed to maintain the efficiency and longevity of the belt by minimizing material accumulation on the return side. Installed on the bottom face of the belt, this cleaner operates by utilizing a blade that comes into contact with the belt surface to scrape off adhering materials. The effective removal of these materials prevents uneven wear on return idlers and reduces the potential for spillage, which can lead to environmental hazards and increased maintenance costs. The design often includes adjustable spring mechanisms that allow for optimized contact pressure, ensuring that the cleaner adapts to varying conditions and material types.

The return strand cleaner is particularly beneficial in applications where highly adhesive materials, such as wet clay, wet coal fines, or sticky mineral ores, are transported. These materials can easily cling to the belt, leading to significant operational challenges if not properly managed. By complementing the V-type cleaner, which is effective in handling bulk materials, the return strand cleaner ensures a comprehensive cleaning strategy that addresses both the carrying and return sides of the conveyor system.

Blade materials for these cleaners typically include rubber, polyurethane, or nylon, each chosen for their durability and effectiveness in specific environments. The selection of blade material is crucial, as it influences the cleaner's performance and lifespan. For instance, polyurethane blades are often preferred for their resistance to wear and tearing, making them suitable for more abrasive materials. Overall, the implementation of a return strand cleaner is a proactive measure in conveyor belt maintenance, contributing to improved system reliability and reduced downtime.

What you need to know

  • What you need to know: Return strand cleaners are crucial for preventing material buildup on conveyor belts, particularly in applications with sticky materials.
  • Blade materials vary; rubber is common for general use, while polyurethane offers enhanced durability for abrasive materials.
  • Adjustable spring contact pressure allows for optimization based on material characteristics and conveyor conditions.
  • Using a return strand cleaner in conjunction with V-type cleaners increases cleaning efficiency for complex material types.

Industrial applications

  • 1Used in mining operations to remove sticky mineral ores from conveyor belts, preventing spillage and equipment damage.
  • 2Applied in coal handling facilities where wet coal fines can adhere to the belt, requiring effective cleaning to ensure operational efficiency.
  • 3Implemented in construction sites where clay and other adhesives can accumulate, necessitating regular maintenance to maintain workflow.

Common mistakes

  • Failing to adjust the contact pressure based on material type, leading to ineffective cleaning and increased wear on the belt.
  • Neglecting regular inspections of the cleaner blades, which can result in reduced cleaning efficiency and higher maintenance costs.
  • Not using the appropriate blade material for specific applications, potentially resulting in premature wear or failure.
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Pro tip

Regularly inspect and adjust the return strand cleaner to maintain optimal performance, especially when switching between different material types.

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