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Pneumatic tubing

Flexible tube conveying compressed air to pneumatic tools and actuators. Materials: polyurethane PU (most flexible, 95 Shore A, -35°C to +60°C), nylon PA12 (stiffer, higher pressure), polyethylene PE (economical). Standard OD sizes: 4, 6, 8, 10, 12, 16 mm. Maximum pressure: 8-15 bar depending on material and diameter. Standard ISO 7751. Brands: Festo (PUN), SMC (TU), Parker (Parflex), Legris, Pneumax.

What you need to know

  • Flexible tube conveying compressed air to pneumatic tools and actuators.
  • Materials: polyurethane PU (most flexible, 95 Shore A, -35°C to +60°C), nylon PA12 (stiffer, higher pressure), polyethylene PE (economical).
  • Standard OD sizes: 4, 6, 8, 10, 12, 16 mm.
  • Maximum pressure: 8-15 bar depending on material and diameter.
  • Standard ISO 7751.

Full definition

Pneumatic tubing is a crucial component in pneumatic systems, serving as the conduit for compressed air to reach various pneumatic tools and actuators. The flexibility and durability of the tubing are essential for ensuring efficient operation and longevity of the pneumatic system. There are several materials used in the fabrication of pneumatic tubing, each offering distinct advantages. Polyurethane (PU) tubing is known for its excellent flexibility and resilience, with a Shore A hardness of approximately 95. It operates effectively in temperatures ranging from -35°C to +60°C, making it suitable for a wide range of applications. Nylon (PA12) tubing, on the other hand, provides higher pressure resistance and is less flexible, making it ideal for applications requiring a stiffer structure. Polyethylene (PE) tubing is the most economical option, often used in less demanding applications where high flexibility is not a primary requirement.

Standard outer diameters (OD) for pneumatic tubing typically include sizes such as 4, 6, 8, 10, 12, and 16 mm, accommodating various flow rates and installation spaces. The maximum pressure ratings for these tubes can range from 8 to 15 bar, depending on the material and diameter. The selection of tubing must take into consideration the specific requirements of the application, including pressure, temperature, and flexibility needed to navigate through the installation environment. According to ISO 7751, proper standards must be adhered to ensure compatibility and safety in pneumatic system designs.

In industrial settings, pneumatic tubing is integral to automation processes, connecting valves, actuators, and various tools that require compressed air. The ability to easily route and install these tubes often allows for greater design flexibility and efficiency in factory layouts. As such, careful selection of the appropriate tubing material and size is critical for optimizing system performance and avoiding potential failures due to material fatigue or pressure loss.

What you need to know

  • What you need to know: Pneumatic tubing is essential for transmitting compressed air to tools and actuators.
  • Materials such as PU, PA12, and PE are used, with PU offering the best flexibility.
  • Standard OD sizes include 4, 6, 8, 10, 12, and 16 mm, catering to various applications.
  • Maximum pressure ratings can range from 8 to 15 bar, depending on the tubing material and diameter.
  • ISO 7751 outlines the standard for pneumatic tubing to ensure safety and compatibility.

Industrial applications

  • 1Used in manufacturing automation to connect pneumatic actuators.
  • 2Commonly applied in assembly lines for tools requiring compressed air.
  • 3Utilized in robotics for flexible movement in pneumatic joints.
  • 4Implemented in packaging machinery to power pneumatic components.
  • 5Applied in automotive assembly for various pneumatic tools.

Common mistakes

  • Selecting the wrong tubing diameter can lead to pressure drops and inefficiency.
  • Using tubing materials that are not rated for the specific pressure and temperature conditions.
  • Neglecting to account for bends and twists in tubing, which can restrict airflow.
  • Overlooking the need for compatible fittings, leading to leaks and system failures.
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Pro tip

To ensure optimal performance, always match the tubing material and diameter with the specific requirements of your pneumatic system.

Technical standards

  • ISO 7751 - Pneumatic tubing and hoses specifications.

Suppliers of industrial products in Mexico

Applicable standards

ISO 7751.