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Pipe conveyor belt

Conveyor belt that rolls into a closed tube shape (using 6 hexagonal idlers) during the carrying run, fully enclosing the material inside. Advantages: zero spillage, horizontal and vertical curves without transfer points, full environmental protection. Tube diameters: 150-600 mm. Brands: Continental ContiPipe, Bridgestone, Phoenix. Requires special belts with high transverse flexibility and precise forming characteristics for consistent tube formation throughout the carry run.

What you need to know

  • Conveyor belt that rolls into a closed tube shape (using 6 hexagonal idlers) during the carrying run, fully enclosing the material inside.
  • Advantages: zero spillage, horizontal and vertical curves without transfer points, full environmental protection.
  • Tube diameters: 150-600 mm.
  • Brands: Continental ContiPipe, Bridgestone, Phoenix.
  • Requires special belts with high transverse flexibility and precise forming characteristics for consistent tube formation throughout the carry run.

Full definition

Pipe conveyor belts represent a specialized form of bulk material handling system designed to transport materials in a closed tube configuration. This innovative design minimizes spillage and environmental impact, allowing for both horizontal and vertical curves without the necessity of transfer points. The closed design means that materials are fully enclosed within the belt, making it ideal for transporting fine powders, granules, and other bulk materials that may otherwise spill, creating a hazard or contamination issue.

The construction of a pipe conveyor belt involves six hexagonal idlers that help the belt maintain its tubular shape during operation. The flexibility of the belt is crucial, as it must be able to handle the transitions from flat to tubular configurations while maintaining structural integrity and performance. Typical tube diameters range from 150 mm to 600 mm, accommodating various material types and bulk densities.

In terms of material composition, these belts are crafted from high-quality elastomers and reinforced with textiles or steel cords to provide the necessary strength and flexibility. This ensures that the belt can withstand the demands of the transportation process, including load variations and the need for tight curves. Brands such as Continental, Bridgestone, and Phoenix are known for their high-performance pipe conveyor belts, which feature advanced materials and engineering techniques to ensure reliability and efficiency in demanding industrial environments.

What you need to know

  • What you need to know:
  • Pipe conveyor belts can handle horizontal and vertical curves without transfer points, enhancing operational efficiency.
  • Tube diameters typically range from 150 mm to 600 mm, allowing for versatility in material transport.
  • The design minimizes material spillage, ensuring environmental protection during transport.
  • Special belts are required for maintaining high transverse flexibility and consistent tube formation.
  • Leading brands in the industry include Continental, Bridgestone, and Phoenix.

Industrial applications

  • 1Transporting fine powders in cement plants where spillage control is critical.
  • 2Moving bulk materials in mining operations, especially in steep terrain.
  • 3Handling agricultural products like grains in a closed system to prevent contamination.
  • 4Conveying hazardous materials safely in chemical processing plants.
  • 5Utilizing pipe conveyor belts in urban areas to minimize noise and environmental impact.

Common mistakes

  • Using standard conveyor belts instead of specialized pipe belts, leading to operational failures.
  • Neglecting to ensure proper alignment of rollers, causing uneven wear and potential belt failure.
  • Overloading the belt beyond its specified capacity, which can compromise belt integrity and safety.
  • Failing to account for the required tube diameter based on material characteristics, leading to spillage.
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Pro tip

Ensure regular maintenance checks on idler alignment and belt tension to maintain optimal performance and longevity.

Suppliers of conveyor belts in Mexico