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Mass flow vs. funnel flow

Two discharge patterns in hoppers and silos. Mass flow: all material moves simultaneously and uniformly (requires wall angles ≥ 70°, smooth liners); eliminates segregation and guarantees FIFO. Funnel flow: only a central channel flows while peripheral material remains static; causes segregation, arching and dead zones. Correct design depends on the material's internal friction angle and wall friction angle.

What you need to know

  • Two discharge patterns in hoppers and silos.
  • Mass flow: all material moves simultaneously and uniformly (requires wall angles ≥ 70°, smooth liners); eliminates segregation and guarantees FIFO.
  • Funnel flow: only a central channel flows while peripheral material remains static; causes segregation, arching and dead zones.
  • Correct design depends on the material's internal friction angle and wall friction angle.

Full definition

Two discharge patterns in hoppers and silos. Mass flow: all material moves simultaneously and uniformly (requires wall angles ≥ 70°, smooth liners); eliminates segregation and guarantees FIFO. Funnel flow: only a central channel flows while peripheral material remains static; causes segregation, arching and dead zones. Correct design depends on the material's internal friction angle and wall friction angle.

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