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Driven Pulley

The pulley in a belt drive system connected to the load (machine being driven), receiving power from the belt rather than delivering it. In a speed-reduction drive (the most common configuration), the driven pulley is the larger of the two pulleys, rotating at a lower RPM than the driver while delivering proportionally higher torque. The driven pulley diameter, combined with the driver diameter, determines the drive ratio: i = D_driven/D_driver. Its wrap angle is always greater than or equal to the driver pulley wrap angle (in a two-pulley drive), so it is rarely the limiting factor for traction capacity. For belt length calculation and drive design, the driven pulley pitch diameter (not OD) must be used. Typical driven machines: pumps, fans, compressors, conveyors, crushers, mixers. Per ISO 1081 terminology.

What you need to know

  • The pulley in a belt drive system connected to the load (machine being driven), receiving power from the belt rather than delivering it.
  • In a speed-reduction drive (the most common configuration), the driven pulley is the larger of the two pulleys, rotating at a lower RPM than the driver while delivering proportionally higher torque.
  • The driven pulley diameter, combined with the driver diameter, determines the drive ratio: i = D_driven/D_driver.
  • Its wrap angle is always greater than or equal to the driver pulley wrap angle (in a two-pulley drive), so it is rarely the limiting factor for traction capacity.
  • For belt length calculation and drive design, the driven pulley pitch diameter (not OD) must be used.

Full definition

A driven pulley is a crucial component in a belt drive system, serving as the pulley connected to the load or the machine that is being driven. Unlike the driver pulley, which receives power from the motor or engine, the driven pulley is responsible for transmitting that power to the load. In many applications, particularly in speed-reduction drives, the driven pulley is designed to be larger than the driver pulley. This configuration allows the driven pulley to rotate at a lower RPM while delivering a higher torque output, which is essential for applications requiring significant force. The relationship between the diameters of the driven and driver pulleys directly influences the drive ratio, denoted as i = D_driven/D_driver. This drive ratio is a critical factor in determining the performance and efficiency of the drive system.

The wrap angle of the driven pulley is a key consideration, as it is typically greater than or equal to the wrap angle of the driver pulley in a two-pulley setup. This characteristic often means that the driven pulley is not the limiting factor for traction capacity, allowing for efficient power transmission. When designing a belt drive system, it is essential to use the pitch diameter of the driven pulley rather than its outer diameter for calculations involving belt length and overall drive configuration. The proper selection and sizing of the driven pulley can significantly impact the operational effectiveness of the machinery it drives.

Common applications for driven pulleys include various industrial machines such as pumps, fans, compressors, conveyors, crushers, and mixers. These machines rely on the driven pulley's ability to convert the rotational movement from the driver pulley into effective work. For example, in a pump system, the driven pulley transmits power to the pump impeller, enabling fluid movement. Similarly, in a conveyor system, the driven pulley plays a pivotal role in moving materials along the conveyor belt efficiently. Understanding the specifications and operational parameters of driven pulleys is essential for engineers and maintenance personnel involved in the design and upkeep of industrial machinery.

What you need to know

  • What you need to know:
  • The driven pulley is connected to the load, receiving power from the belt.
  • In speed-reduction drives, the driven pulley is typically larger than the driver pulley.
  • Drive ratio can be calculated using i = D_driven/D_driver, impacting performance.
  • The wrap angle of the driven pulley is usually greater than or equal to that of the driver.
  • Use the pitch diameter of the driven pulley for belt length calculations.

Formula

i = D_driven / D_driver

Industrial applications

  • 1Pumps: Driven pulleys help in transferring power to the impeller, facilitating fluid movement.
  • 2Fans: Driven pulleys enable the rotation of fan blades, generating airflow for ventilation.
  • 3Compressors: The driven pulley drives the compressor mechanism, crucial for various industrial processes.
  • 4Conveyors: In conveyor systems, the driven pulley is essential for moving materials efficiently.
  • 5Crushers and Mixers: Driven pulleys are used to power these machines for processing materials.

Common mistakes

  • Using outer diameter instead of pitch diameter for belt length calculations.
  • Neglecting to consider the wrap angle when assessing traction capacity.
  • Incorrectly sizing the driven pulley, leading to inefficient power transmission.
  • Failing to account for the drive ratio when designing the system.
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Pro tip

Always verify the alignment of the pulleys during installation to ensure optimal performance and reduce wear.

Technical standards

  • ISO 1081 - Terminology relating to belt drives and pulleys.

Suppliers of industrial pulleys in Mexico

Applicable standards

ISO 1081

Related terms